Super Mixer, Granulator, Dryer
Mixing and Granulation:
The main impeller mixed the powder into a fluidized vortex and forms agglomerates with the binder solution. Then the high-speed chopper breaks the agglomerates into granules by a rolling action.
Drying (Use vacuum drying system):
The Mixing Tank is heated by the hot water in jacket; the wet granules are rolling slowly and dehydration by vacuum suction to reach to drying efficiency.
Description of the process
Powder Vacuum Loading → Drying Mixing → Binder Spraying → Wet Granulation → Vacuum Drying → Milling → Auto Suction to Bin
Four in one single bowl
- Multiple functions: Mixing , Granulation, Drying, Milling
- One line production only need an equipment (YC-SMGD) to finish the whole process that saves the space
- Four in one process to prevent the movement and contamination of the products.
- Operation in a closed type design to reduce the contamination
- Drying temperature: 50~80°C
- Drying time: Organic solvent is around 1-2 hrs; water is around 2-4hrs
- Variable speed to meet different process: Mixing and Granulation by High Speed: Drying and Discharging by Low Speed.
Automatic / Closed type operation
- Powder Vacuum Loading is available
- Binder Spraying: Using the mist nozzle design
- Touch Screen Interface control system: all the paraeters can be memorable, multilever of pins can be set, connect to the diagrams printing
- Discharge connects a Cone Mill and a Bin are available
- The end point control of granulation: by ampere or torque
- 1. Follow the regulations of cGMP, PIC/S GMP, FDA
- 2. WIP System is available
- 3. Explosion Proof System is available: Suitable for organic solvent
- 4. Multi-safety Interlock System:
- 4a. Stop operation when the cover is not closed properly
- 4b. Stop operation when the air pressure is not sufficient for the seal
- 5. Separated compressed air routes design to meet the good air quality: the compressed air for air seal will pass through an air filter. For the cylinder, the compressed air will pass through lubricating oil to ensure the air quality and lubrication
- 6. Unique design of the air seal: This design can prevent powder access into the main seal and the chopper to prevent powder dropping
- 7. The clearance between impeller and the bottom of mixing bowl is only about 0.5~0.8 mm; therefore, high mixing efficiency can be achieved
|Model||Full Capacity||Working Capacity||Main Drive (60Hz)||Main Drive||Chopper Drive||Chopper Drive (60Hz)||Average Working Batch|
|Vacuum Pump||Net Weight||Dimension|
|L||L||Kw||rpm||Kw||rpm||Kg||Kw||Kg||L x W x H (mm)|
|YC-SMGD-20||20||14||2.2||50~172||0.75||300~3440||4~6||2.2||300||1560 x 540 x 1500|
|YC-SMGD-100||100||70||3.7/5.5||172/120||1.5/2.2||1720/3440||25-35||3.7||1000||2100 x 700 x 2000|
|YC-SMGD-150||150||105||7.5/11.2||172/120||2.2/3.7||1720/3440||35-50||3.7||1200||2300 x 850 x 2500|
|YC-SMGD-250||250||175||11.2/15||172/120||3.7/5.5||1720/3440||68-85||5.5||1700||2420 x 900 x 2500|
|YC-SMGD-300||300||210||15/22.5||160/105||3.7/5.5||1720/3440||75-105||5.5||2100||2600 x 950 x 2500|
|YC-SMGD-400||400||280||22.5/26.5||145/95||5.5/7.3||1720/3440||100-150||7.5||2800||2800 x 2700 x 3200|
|YC-SMGD-600||600||420||37||120||11.2||1720/3440||150-200||11||3400||3000 x 3000 x 3000|
|YC-SMGD-800||800||560||45||120||15||3440||200-300||15||3900||3150 x 2800 x 3500|
|YC-SMGD-1000||1000||700||56||80||18.5||3440||250-300||19||4200||3300 x 2800 x 4000|
|YC-SMGD-2000||2000||1400||112||80||22||3440||500-700||37.5||5400||4000 x 3400 x 4500|
* Specifications subject to change without notice.
- Pharmaceutical: Antibiotic, contraceptive (birth-control pill), irritant ingredient, hormone medicine
- Chemical: Detergent, pesticide, pigment, polymer and ceramic powder
TAG: Tablet Processing Machine,
Contact Yenchen to Get a Quotation Now!