Common Processing Problems of Bottom Spray | Tablet & Sterilization Machines - Pharmaceutical Manufacturing Equipment | Yenchen

Fluid Bed Dryer / Granulator / Coater | Yenchen Machinery Co., Ltd. has been specializing in manufacturing Pharmaceutical Machine for 60 years.

Fluid Bed Dryer / Granulator / Coater

Common Processing Problems of Bottom Spray

Source : Yenchen Technical Process Consultant, Dr. Fred Rowley


Common Processing Problems


  • 1. Dead space / Slow moving particles
  • 2. Humidity Variation
  • 3. Air flow / Disc problems or damage
        Discs wear with use. They may be deformed when dropped.
        Pharma companies frequently utilize a formal disc inspection and certification program.
  • 4. Spray Rate Variation
  • 5. Nozzle Clogging
  • 6. Excessive Bead Agglomeration
  • 7. Uneven Coating Amongst Particles
        Crystalline particles are very hard to coat using the Bottom Spray technology but is not so great an issue using side spray:
        Particle breakage is an issue.

        In multiple nozzle units two problems can cause non uniform coating:
    -   In an unbalanced bed some particle are cycling past the coating nozzle more often than others, thus receiving more coating.
    -   One or more nozzles may be malfunctioning.
  • 8. Spray Drying
  • 9. Solvent Recovery Issues



If you have any technical questions, please contact with Grace Chiang Email:grace.chiang@yenchen.com.tw
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Common Processing Problems of Bottom Spray | Tablet & Sterilization Machines - Pharmaceutical Manufacturing Equipment | Yenchen

Located in Taiwan since 1967, YENCHEN MACHINERY CO., LTD. has been a pharmaceutical manufacturing equipment supplier in pharmaceutical industry. Their main manufacturing and processing equipment include, hot air sterilizers, extrusion machines, tablet coating and compression machines, pellet making machines and oral solid dosage manufacturing equipment, which are sold to over 70 countries meeting international standards.

Yenchen was established in 1967, our products and services are widely used in the pharmaceutical, food, biotechnology, chemical, and cosmetic fields, which include solid dosage line, pellet machine production line, syrup line, injection line, ointment line, extraction & concentration turnkey equipments.

Yenchen has been offering customers high-quality pharmaceutical manufacturing equipment since 1967, both with advanced technology and 57 years of experience, Yenchen ensures each customer's demands are met.