Common Processing Problems of Bottom Spray
Source : Yenchen Technical Process Consultant, Dr. Fred Rowley
Common Processing Problems
- 1. Dead space / Slow moving particles
- 2. Humidity Variation
- 3. Air flow / Disc problems or damage
Discs wear with use. They may be deformed when dropped.
Pharma companies frequently utilize a formal disc inspection and certification program. - 4. Spray Rate Variation
- 5. Nozzle Clogging
- 6. Excessive Bead Agglomeration
- 7. Uneven Coating Amongst Particles
Crystalline particles are very hard to coat using the Bottom Spray technology but is not so great an issue using side spray:
Particle breakage is an issue.
In multiple nozzle units two problems can cause non uniform coating:
- In an unbalanced bed some particle are cycling past the coating nozzle more often than others, thus receiving more coating.
- One or more nozzles may be malfunctioning. - 8. Spray Drying
- 9. Solvent Recovery Issues
If you have any technical questions, please contact with Grace Chiang Email:grace.chiang@yenchen.com.tw
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