Solid Dosage Center
Solid Dosage Technology Research Center: A Smart Demonstration Hub for Digital Transformation and Green Manufacturing in the Pharmaceutical Industry
Vision & Positioning
YENCHEN Machinery’s Solid Dosage Technology Research Center is a smart manufacturing demonstration hub that integrates process technology, data transparency, energy management, and carbon inventory management. Through advanced equipment and digital solutions, we help pharmaceutical manufacturers establish a complete digital traceability pathway from raw materials to finished products, enhancing their competitiveness in the global market.
Key Highlights: Advanced Technologies Powered by Siemens
In close collaboration with Siemens, the Research Center incorporates advanced digitalization, automation, and energy management technologies to deliver the following key benefits:
- Smart Process Testing Platform: Provides a GMP-oriented environment for testing and optimizing wet granulation, spray granulation, and tablet coating processes.
- Data Transparency and Traceability: Enhances process data collection and supports data-driven decision-making.
- Digital Transformation and ESG Compliance: Integrates Product Carbon Footprint (PCF) calculation mechanisms to support low-carbon manufacturing and help customers meet international carbon tax requirements, including CBAM and supply chain sustainability demands.
International Standards and Smart Features
To meet the requirements of global pharmaceutical manufacturers and improve operational efficiency, the Research Center is equipped with the following advanced capabilities:
- Regulatory Compliance Assurance: Equipment is upgraded to comply with PIC/S GMP standards and incorporates electronic signatures and Audit Trail functions in accordance with FDA 21 CFR Part 11.
- 5G Smart Monitoring: Enables real-time alarm notifications through encrypted 5G communication, significantly reducing the risk of unplanned downtime.
- Military-Grade Remote Maintenance: Secure encrypted VPN connections enable remote diagnostics and troubleshooting while ensuring the highest level of cybersecurity.
- Mobile Device Management: Supports encrypted access via tablets and smartphones, allowing users to monitor production status anytime and anywhere.
ESG and Green Competitiveness: Product Carbon Footprint (PCF) Management
To address climate change challenges and carbon reduction regulations, the Research Center helps customers establish essential PCF management capabilities:
- Accurate Carbon Tracking: Enables precise carbon footprint tracking from individual production batches down to a single product unit (kg/particle).
- Energy Consumption Visualization: Identifies sources of energy waste and can achieve an average energy-saving improvement of 27% through in-depth analysis.
- Medical-Grade Power Quality Monitoring: Monitors electrical power quality in compliance with EN 50160 standards to prevent hidden energy losses.
- Proven Expertise: YENCHEN Machinery obtained the AFNOR Carbon Inventory Certification (ISO 14064-1) in 2025. Leveraging this experience, we provide professional technical services through our Research Center’s smart platform, helping customers establish Product Carbon Footprint (PCF) calculation capabilities and generate accurate process data to meet international ESG compliance requirements.
Demonstration Equipment and Testing Environment
The Research Center is equipped with laboratory-scale and production-scale systems that comply with international pharmaceutical standards, providing customers with a practical environment for process development and validation.
- High Shear Mixer Granulator: YC-SMG-15/10/5/3
- Microwave High Shear Mixer Granulator Dryer: YC-SMGD-20MV
- Fluid Bed Spray Granulation Dryer: YC-FBDD-5BG/2BG
- Interchangeable Pan Tablet Coater: YC-SC-70F/50F
Solving Your Challenges with YENCHEN
Whether you are seeking customized process equipment, aiming to improve manufacturing efficiency, or facing ESG and international regulatory challenges, YENCHEN’s Solid Dosage Technology Research Center is your trusted partner.
Contact us today and embark on your journey toward smarter pharmaceutical manufacturing.