Tablet Process Line / Tablet Processing

Tablet Coating Machine

SC

1. Well mixed syrup with tablets are very easy for operation 2. Fully Automatic design, easy for operation and time saving for training operator 3. Uniform coloring, less weight deviation, and smooth coating 4. Fast production time takes 6~12 Hrs/Batch

Automatic Tablet Inspection

TI

Automatic Tablet Inspection won the competition of Food & Pharmaceutical Machinery Productivity 4.0 Product in 2016. Inspection efficiency up to 120,000 tablets/hour.

BIN (IBC) & BIN System

BIN

Bin (also known as Inermediate Bulk Container, IBC) and Bin system are for powder handling application to store, transfer and mix for close containment. They are very easy to transfer and clean. The volume of IBC is from 20 Liters up to 1500 Liters, the optional device of Vacuum Suction Device is available to fit with the IBC.

Cone Mill

CM

The fast rotating impeller crushes the infeeding material onto the surface of the punch hole screen. The material will be crushed into the desired size through the screen.

Double Cone Mixer

DM

The corn shaped mixer is wide in the middle and narrow of the both ends. Inside has bottles in the middle, when the powder or granules rolling up and down in the drum and hit the middle bottles, the best mixing result can be reached.

Complex Fluid Bed Dryer

FBDD-S

Continuous Fluid Bed Dryer

FBAS

Yenchen Machinery Co., Ltd has an excellent reputation for product and services in the world, including tablet process line, controlled-release pellets equipment, automatic extraction and concentration equipment, oral dosage equipment, injection equipment, ointment equipment. The total solution and customized services for pharmaceutical, food, biotechnology, chemical engineering, and cosmetics industries makes Yenchen the leading biotech pharmaceutical equipment suppliers in Taiwan.Yenchen successfully developed YC-FBAS-1200, continuous fluid bed dryer ,working capacity 700 ~ 720Kg / hr. In the use of high-pressure blower, let powder or granules floating in the drying chamber, hot air from the bottom up through, sufficient and uniform 360∘ contacting the powder or granules, the water evaporation, so the drying efficiency is particularly good. Unique modular design makes the product system can be equipped with different dehumidifier, heater, and automatic control function modules, to fully meet the different requirement of each user.Design of this machine can reduce risk of contamination in the transportation, save labor and the drying time. It is easy to operate according to the SOP without specialized technical personnel. And it is easy to clean, easy to maintain. Due to the superior functionality allows users to reduce manufacturing costs. All contact materials are made of non-reactive, non-decomposable 316L stainless steel, and use of Teflon or Silicon packing. All welded personnel have valid license, and the machine will proceed inspection, polishing, pickling, and cleaning procedures before delivery.Yenchen adhere the core values of innovative research and development, combined with multiple resources of industry, government and scholarship, to develop new products to meet the requirement of the industry, expand to the feed market.

Fluid Bed Dryer, Granulator, Coater

FBDD-B/G

Top Spray Granulation: Spray atomized binder or active ingredients on the fluidized to form the uniformity granules.Bottom Spray Coating: The concept of Bottom Spray Coating is also known as Air Suspension Coating, is to separate pellets or granules from one another in an air stream and spray a coating binder onto the pellets or granules while they are suspended. When the hot air passes through the bottom screen of a container and draft tube (Wuster insert), it will generate the siphon principle. The granules will fall down and will be sucked into the draft tube (Wuster insert) again, while the bottom spray gun will spray towards top to achieve coating purpose.Side Spray Powder Coating/Film Coating: The Side Spray is better for coating with high firm content. The cores (seeds) are placed on the turntable and hot air is blown upward between the turntable and the granulation area. The coating solution is sprayed on the rolling cores through the pump and spray gun. The process involves simultaneous coating and drying of the cores, the repeated actions achieve the desired coating thickness or granule size. Powder Coating is achieved by charging powder and spray binder at the same time.

Fluid Bed Dryer

FBD

Drying: The high drying efficiency is because the powder or granules are fluidized in the drying chamber and the container is using a turbo blower, the hot air passed through the powder or granules from bottom to the top of drying chamber to remove the humidity.Granulation: Spray atomized binder or active ingredients on the suspension powder by spray guns to formm the uniformity granules.

Fitz Mill

FM

Using high speed rotating blades to crush or grind raw materials to a desired size which is smaller than the perforated plate screen. Speed is adjustable to suit different material. Perforated plate screen: mesh size can be selected to meet the processing requiements.

Tablet Laser Drilling Machine

LDM

Suitable for: Release Controlled Drug Dosage Drilling Figures/Pattern/Brand/Bar Code Carving It's an osmotic controlled release Oral delivery system(OROS) for Diabetes, Hypertension, Angina pectoris, Allergy, Asthma, Schizophrenia, Flu.

Laser Drilling, Carving Machine

LDM

Lifting, Turning & Tilting Device

LS

Cope with the discharge of fluid bed dryer. Lifting feeding & discharging for all kinds of container. For the purpose of feeding & charging of tableting, capsule filling & coating machines.

Dry Granulator

OG

Dry Granulator is designed to process bigger and irregular granules into uniform sizes of granules after the drying process.

Power Mill

PM

Using high speed rotating blades to crush or grind raw materials to a desired size which is smaller than the perforated plate screen. Speed is adjustable to suit different material.

Rocking Mixer

RKM

The column shaped mixer has baffles inside to facilitate the mixing effect. When the powder or granules rolling and shaking up and down in the drum, the best mixing result can be reached.

High Shear Mixer

SMG

In the cone-shaped vessel, the main impeller mixes the powder into fluidized vortex and forms agglomerates with the binder solution. Then the high speed chopper breaks the agglomerate into granules by a high speed rolling action.

Super Mixer, Granulator, Microwave Dryer

SMGD-MV

YENCHEN's Revolutionary Super Mixer/Granulator/Microwave Dryer (SMGD-MV) with high-speed and low-temperature drying to achieve the high quality of the drying product YENCHEN's Super Mixer/Granulator/Microwave Dryer has been developed jointly with Taiwan Food Industry Research and Development Institute. YENCHEN's SMGD-MV four in one special design process of Mixing →Granulating →Microwave drying →Dry milling, provides the high sensitive product in the pharmaceutical field to shorten customers' process, reduce the cost, save the space and time and to improve the product quality.

Super Mixer, Granulator, Dryer

SMGD

Mixing and Granulation: The main impeller mixed the powder into a fluidized vortex and forms agglomerates with the binder solution. Then the high-speed chopper breaks the agglomerates into granules by a rolling action.Drying (Use vacuum drying system): The Mixing Tank is heated by the hot water in jacket; the wet granules are rolling slowly and dehydration by vacuum suction to reach to drying efficiency.

Sample Taker

STA

1. Can get the sample indifferent depth at one time. 2. Can choose different mold depends on tablet weight. 3. Can choose different length of taker depends on the mixer size. 4. Easy to use and clean, excellent for analysis of powder uniformity.

Tumbling Mixer

TM

The eight angles shaped tumber has baffles on each side. The granules are twisted flowing along the baffles and mixed again by the center shaft baffles. I1 can reach the best mix result, the shortest mixing time and the mixing ratio up to 1:10,000.

V-Mixer

VM

The V shaped mixer's mixing method is through rotating the granules rapidly and this enables the product separating into two cones then two merge into one again. By repeating the procedure, the granule will then be separated and merged again and agani to reach the best mixing result.

Vacuum Suction Device

VSD

Granules are sucked directly by the vacuum pump, then through the conveying tube to the mixer and a dust collector then collects the micro powder. By using Vacuum suction device , it not only eliminates the dust contamination, but also lower labor cost, saving energy and no contamination in the operation area.

Through Circulation Dryer

TCD

The Drying object either powder or granules is placed on the drying grays which are made of special screens or punch hole plates and covered around by filter cloth. The drying trays are placed in the special designed trolley which has several layers perfectly matched with the drying chamber. The air suction is drawn by the exhaust blower which is placed beside the drying chamber. The hot air passes though the drying objects from top to bottom and takes away the moisture form each tray.

Custom Made GMP Freeze Dryer

Lyomega

The Lyomega range covers the most demanding freeze drying integrated and Customised Solutions for Pharmaceutical Production.Telstar offers design flexibility to address the requirements of each project. Customisation capabilities cover a wide range of engineered solutions, including two-door pass-through design and sub-doors for product loading and unloading at a constant level. Internal or external condenser systems can be in horizontal or vertical configurations and can be positioned adjacent to or below the chamber. Refrigeration systems range through double stage or cascade reciprocating compressor, screw compressor or liquid nitrogen and a full range of customised CIP systems is available.Telstar's in house expertise and manufacturing capabilities in isolation technology solutions facilitates a perfect integration of systems for containment or aseptic applications.

Modular GMP Freeze dryer

Lyonomic

The Lyonomic freeze dryer series are designed to perform clinical trials, pilot, and small scale or large scale industrial drying processes, in accordance with the strictest GMP and Regulatory standards and in line with the latest freeze drying technology trends.Lyonomic Series are state of the art freeze-drying systems, designed and engineered modularly to provide a comprehensive range of standard models and in-factory options. Lyonomic Series constitute a well-proven standard solution and provide the right balance between specification, quality, cost and lead-time.

Labscale Production GMP Freeze Dryer

Lyotris

Telstar Lyotris is a cGMP unit suited to clinical and small production scale batches of high-value pharmaceutical products under aseptic conditions. The unit is suitable for the freeze drying of high potency products that require containment in addition to those for biological, biotechnology and biopharmaceutical applications. The Lyotris is scaled to enable its use for the development of new products, clinical trials and small production batches.The Telstar Lyotris freeze dryer has a 1m2 loading surface and capacity for approximately 1,600 10R-type vials or 30 litres of bulk product. It has been specially designed for aseptic production in vials or in bulk and its novel fascia and door design provides easy isolator integration. The standard version includes the components required for automatic cleaning (CIP) and steam sterilisation (SIP) processes and filter integrity testing (WIT). The unit offers critical component redundancy for elements such as the vacuum pumps, refrigeration system and the heat transfer fluid pump. The equipment also incorporates an advanced SCADA system which includes Telstar's patented ‘Lyometrics' system; providing advanced real-time information on the freeze-drying process.