Tablet Coating Machine
Sugar Coating System, Super Coater, Tablet Coater
Principles of the Super Coater
- Film / Enteric Coating:
Pump the solution to a spray gun then spray onto the tablets in the tumbilng pan and continuous dry by heated air to form a uniform and a thin layer on the tablets surface.
- Sugar Coating:
The syrup spray to the tablets by a metring pump, then through the repeated process of tumbling, cooling and drying to form a thick sugar layer in order to protect the tablet.
Optional device are abailable
- Explosion proof system (Organic solvent is applicable)
- WIP or CIP system
- Touch Screen Interface control system
- Temperature recorder
- Dehumidifier device
- Dust collector system (Wet or Dry types)
- High accuracy air volume / pressure measuring device
- Weighing system (To observe the changing of the solution)
- Preparation tank
1. Comply with regulations of cGMP, PIC/S GMP, FDA
2. Coating pan punch hole design: High drying efficiency
3. Stable control of air inlet/outlet temperature, humidity, flow, pressure: Minimum waste of coating material.
4. Aqueous or organic solvent are applicable (Ex-Proof type)
5. Well uniformity coating for functional coating: including control release coating, film coating, micro tablet coating
6. High yield rate: Un-even coloring, broken, or twinning tablets can be less than 0.2%.
7. Stable control of critical parameters
a. temperature control: Setting Value ±2℃ (With optional air damper: ±1℃)
b. Humidity control: Air inlet moisture can be controlled as 9g/Kg ±1g/Kg. (Chilled water: inlet 7℃, return 12℃)
c. Inlet air flow can be controlled within ±5% in 30~100%.
d. Differential pressure of coating pan can be set and controlled with accuracy ±5%
e. coating spray rate can be set and controlled with accuracy ±5%
8. Use of Schlick spray gun, better atomization(optional)
9. Use of Donaldson dry dust collector: for environment protection(optional)
10. Air handling unit consists of pre filter, medium filter, and HEPA filter to assure processing air cleanliness.
11. A cantilever design of the spray guns rack is easy for operation (A slide track design is for the large model)
12. Automatic discharge device: complete discharge within 10 mins
* Specifications subject to change without notice.
- Pharmaceutical: For tablets film coating, enteric coating, sugar coating and control released coating.
- Food: Film coating of the agriculture product and healthy food, sugar coating of chewing gum and candy.
- Seed: For insect protection layer or nutrient.
- PLC+HMI (Industrial PC) control
- Conform to CFR21 Part11
- User authorization level: 3~4 levels
- Spray gun atomizing air: pressure and flow rate could be controlled independently
- Recipes and production batch records storage is available
- Critical parameter graph: temperature, humidity, air flow, coating pan rotation speed, solution spray volume, pressure difference etc.
- Components of control system: well-known international brands. Pneumatic component: Festo
Complete documents and test could be provided
- Qualification document: Includes DQ/IQ/OQ
- Testing instruments are available at site: stainless delta element analyzer, surface roughness tester, velocity meter, PAO photometer etc.
- FAT: All power sources are ready at site, such as steam, chilled water, and compress air. Sample trial can be executed.
- Explosion proof system (for organic solvent)
- WIP system
- Rotary dehumidifier/ Humidifier
- Solution flow rate control: Load cell/ liquid flow meter
- Spray gun pressure detector
- Highly sensitive equipment: Close type material loading, discharging, sampling, and Bag-in Bag-out dust collector. Conform to OEB-3, OEB-4.
- Sugar coating system: Fully automatic design, easy to operate. Uniform coloring, less weight deviation, and smooth coating.
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Over 50 Years Tablet Coating Machine | Pharmaceutical Processing Equipment Manufacturer | Yenchen
Based in Taiwan, YENCHEN MACHINERY CO., LTD., since 1967, is a Tablet Coating Machine | pharmaceutical processing machinery supplier. Pharmaceutical production lines used in the pharma, food, biotechnology, chemical, and cosmetic fields, which include solid dosage line, pellet machine production line, syrup line, injection line, ointment line, extraction & concentration turn key equipment.
Worldwide sales references in over 70 countries, 6000 square meter production factory allows high-quality pharmaceutical equipment supplies. Hundreds of similar companies have been enjoying our pellet & pharmaceutical processing machinery and services for years.
Yenchen has been offering customers high-quality pharmaceutical equipment since 1967, both with advanced technology and 54 years of experience, Yenchen ensures each customer's demands are met.