Roller Compactor | Pharmaceutical Manufacturing & Processing Equipment | Yenchen

Dry Granulator | Yenchen Machinery Co., Ltd. has been specializing in manufacturing Pharmaceutical Machine for 60 years.

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Roller Compactor

RC

Dry Granulator

Dry granulation can provide a simple solution for drugs which are sensitive to water and products with poor flow ability or needed to increase in density. Since the water and solvent are not required during production, therefore, the drying process is not necessary. (Dry binder and lubricant can be added)

The powder is pushed downward into pressure screw by screw feeding system which then passes through the gap between two compacting rollers where pressure screw and hydraulic pressure squeeze the powder to form flakes. The flakes are then choppped into smaller sizes by crushing rollers. Lastly by dry granulation process, the amount of uniform size granules are made as required.

Features

1. Regulation compliance: cGMP, PIC/S, 21 CFR part11.
2. Turnkey design: The roller compactor is designed with 3 functions, which are "compression", "crushing", and "granulation".
3. Flexible adjustment: Hydraulic pressure is adjustable to accommodate wide range of materials. Powder feeding screw and roller speed can be adjusted with variable speeds.
4. Cooling function: The connection of a cooling system to the bottom of the hopper can reduce the high temperature generated during operation to ensure product quality.
5. Closed-system design: Dust does not leak during production.
6. Utility model patent: Powder feeding screw, roller, crushing roller, granulation claw, granulation screen can be fast installed and removed.
7. Easy to clean: Inside of machine can be washed directly with water to improve clean efficiency.
8. Without water in the granulation process: Products which are sensitive to water, light bulk density, or poor flow ability can reach a stable result by applying and dry granulation process.
9. Process transparency: Production process can be clearly inspected by the large sight windows.

Specification Sheet
MODEL  ( YC-RC )Capacity (Lactose)
(Kg/Hr)
Roller Size-Diameter (cm)Roller Size-Width (cm)
RC-R3.5~7102.5
RC-2010~20123
RC-3015~30164
RC-7035~70205
RC-10050~100246
RC-200100~200328
RC-300150~3004010

bulk density : 1.1 g/c.c.
(the capacity will be different based on RPM, material, roller gap, density..etc.)
* Above information is for reference only, please contact with service personnel for detailed specification.

REMARK:
(Powder material B.D. 0.5g/c.c. 49.5% lactose, 49.5% corn starch, and 1% talc. Yield rate of particle size #80 ~ #20: 70%. Output, particle size, and yield rate could be different due to formula or parameter is changed. Please provide the information of formula and parameter to YENCHEN before negotiating and contracting.)

Applications

• Pharmaceutical
a. Free flowing granules for automatic packaging.
b. Compact granules to reduce package size.
c. Dust free granules to facilitate handing.
d. Granules can be filled in smaller capsules.
e. Granules for tabletting.
• Biotech products.
• Chemical industry: Catalysts, fertilizers, pesticides, dyes, cosmetics and other chemicals.
• Agricutural products.
• Food industry: Granules for compressed candies, chocolate, dairy products, seasonings, etc.
• Electrial, mechanical and other industry: Ferrite, kaolin, minerals etc.
• Pigment.

Option:

1. Vibration sifter: placing a vibration sifter on the discharge port which can sieve out small and undersize granules for re-granulation.
2. Suction conveyer:
(1) Powder level gauge installed for automatic feeding to achieve automatic precedure.
(2) Fine powder and under sized granules is vibration sieved and sucked back to the hopper by suction conveyer to reduce the inconvenience of manual operation.
3. Flake thickness control: The flake thickness can be adjusted by controlling hydraulic, feeder screw or roller system.

Movies

Roller compactor (for 35-70kg)



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Roller Compactor | Pharmaceutical Manufacturing & Processing Equipment | Yenchen

Located in Taiwan since 1967, YENCHEN MACHINERY CO., LTD. has been a pharmaceutical manufacturing equipment supplier in pharmaceutical industry. Their main manufacturing and processing equipment include, Roller Compactor, hot air sterilizers, extrusion machines, tablet coating and compression machines, pellet making machines and oral solid dosage manufacturing equipment, which are sold to over 70 countries meeting international standards.

Yenchen was established in 1967, our products and services are widely used in the pharmaceutical, food, biotechnology, chemical, and cosmetic fields, which include solid dosage line, pellet machine production line, syrup line, injection line, ointment line, extraction & concentration turnkey equipments.

Yenchen has been offering customers high-quality pharmaceutical manufacturing equipment since 1967, both with advanced technology and 57 years of experience, Yenchen ensures each customer's demands are met.