Roller Compactor


Roller Compactor

RC

Dry granulation can provide a simple solution for drugs which are sensitive to water and products with poor flow ability or needed to increase in density. Since the water and solvent does not be required during production so that the drying process is not necessary. (Binder and lubricant can be added)

The powder is pushed downward into pressure screw by screw feeding system which then passes through the gap between two compacting rollers where pressure screw and hydraulic pressure squeeze the powder to form flakes. The flakes are then choppped into smaller sizes by cutting rollers. Lastly by dry granulation process, the amount of uniform size granules are made as required.

Features

1. Regulatory compliance: cGMP, PIC/S, 21 CFR part11.
2. Turnkey design: The roller compactor is designed with 3 functions, which are "compression", "cutting", and "granulation".
3. Flexible adjustment: Hydraulic pressure is adjustable to accommodate wide range of materials. Powder feeding screw and roller speed can be adjusted with variable speeds.
4. Cooling function: The connection of a cooling system to the bottom of the hopper can reduce the high temperature generated during operation to ensure product quality.
5. Closed-system design: Dust does not leak during production.
6. Utility model patent: Powder feeding screw, roller, cutting roller, granulation claw, granulation screen can be fast installed and removed. (Patent no.: M479160)
7. Easy to clean: Inside of machine can be washed directly with water to improve clean efficiency.
8. Without water in the granulation process: Products which are sensitive to water, light bulk density, or poor flow ability can reach a stable result by applying and dry granulation process.
9. Process transparency: Production process can be clearly inspected by the large sight windows.

Specification Sheet

MODEL  ( YC-RC )Capacity (Lactose)
(Kg/Hr)
Roller Size-Diameter (cm)Roller Size-Width (cm)
RC-R3.5~7102.5
RC-2010~20123
RC-3015~30164
RC-7035~70205
RC-10050~100246
RC-200100~200328
RC-300150~3004010
(the capacity will be different based on rpm, material, roller gap, density..etc.)
* Above information is for reference only, please contact with service personnel for detailed specification.

Applications

  1. Pharmaceutical
    a. Free flowing granules for automatic packaging
    b. Compact granules to reduce package size.
    c. Dust free granules to facilitate handing.
    d. Granules can be filled in smaller capsules.
    e. Granules for tabletting.
  2. Biotech products
  3. Chemical industry: Catalysts, fertilizers, pesticides, dyes, cosmetics and other chemicals.
  4. Agricutural products
  5. Food industry: Granules for compressed candies, chocolate, dairy products, seasonings, etc.
  6. Electrial, mechanical and other industry: Ferrite, kaolin, minerals etc.
  7. Pigment

Option:

  1. Vibration sifter: placing a vibration sifter on the discharge port which can sieve out small and undersize granules for re-granulation.
  2. Automatic suction conveyer:
    (1) Powder level gauge installed for automatic feeding to achieve automatic precedure.
    (2) Fine powder and under sized granules is vibration sieved and sucked back to the hopper by suction conveyer to reduce the inconvenience of manual operation.
  3. Auto control flake thickness: The flake thickness can be controlled by controlling hydraulic, feeder screw or roller system.
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Over 50 Years Roller Compactor | Pharmaceutical Processing Equipment | Yenchen

Based in Taiwan, YENCHEN MACHINERY CO., LTD., since 1967, is a Roller Compactor | pharmaceutical processing machinery supplier. Pharmaceutical production lines used in the pharma, food, biotechnology, chemical, and cosmetic fields, which include solid dosage line, pellet machine production line, syrup line, injection line, ointment line, extraction & concentration turn key equipment.

Worldwide sales references in over 70 countries, 6000 square meter production factory allows high-quality pharmaceutical equipment supplies. Hundreds of similar companies have been enjoying our pellet & pharmaceutical processing machinery and services for years.

Yenchen has been offering customers high-quality pharmaceutical equipment since 1967, both with advanced technology and 54 years of experience, Yenchen ensures each customer's demands are met.