Super Mixer / Granulator / Dryer

SMGD

Four in one single bowl:
1. Multiple functions: Mixing, granulation, drying, milling.
2. One line production only need an equipment (YC-SMGD) to finish the whole process that saves the space.
3. Four in one process to prevent the movement and contamination of the products.
4. Operation in a closed type design to reduce the contamination.
5. Drying temperature: 50~80℃
6. Drying time: Organic solvent is around 1~2 hrs; water is around 2~4 hrs.
7. Variable speed to meet different process: Mixing and granulation by high speed; drying and discharging by low speed.

High Shear Mixer / Granulator / Dryer

Mixing and Granulation:

The main impeller mixed the powder into a fluidized vortex and forms agglomerates with the binder solution. Then the high-speed chopper breaks the agglomerates into granules by a rolling action.

Drying (Use vacuum drying system):

The Mixing Tank is heated by the hot water in jacket; the wet granules are rolling slowly and dehydration by vacuum suction to reach to drying efficiency.

Description of the process

Powder Vacuum Loading → Drying Mixing → Binder Spraying → Wet Granulation → Vacuum Drying → Milling → Auto Suction to Bin

Features

1. Follow the regulations of cGMP, PIC/S GMP, FDA.
2. WIP System is available.
3. Explosion proof system is available: Suitable for organic solvent.
4. Multi-safety interlock system:
  a. Stop operation when the cover is not closed properly.
  b. Stop operation when the cover of discharge valve is not closed properly.
  c. Stop operation when the air pressure is not sufficient for the seal.
5. Separated compressed air routes design to meet the good air quality: The compressed air for air seal will pass through an air filter. For the cylinder, the compressed air will pass through lubricating oil to ensure the air quality and lubrication.
6. Unique design of the air seal: This design can prevent powder access into the main seal and the chopper to prevent powder dropping.
7. The clearance between impeller and the bottom of mixing bowl is only about 0.5~0.8 mm; therefore, high mixing efficiency can be achieved.

Specification Sheet

ModelFull CapacityWorking CapacityMain Drive (60Hz)Main DriveChopper DriveChopper Drive (60Hz)Average Working Batch
(Assuming) 0.5g/c.c.
Vacuum PumpNet WeightDimension
LLKwrpmKwrpmKgKwKgL x W x H (mm)
YC-SMGD-2020142.250~1720.75300~34404~62.23001560 x 540 x 1500
YC-SMGD-100100703.7/5.5172/1201.5/2.21720/344025-353.710002100 x 700 x 2000
YC-SMGD-1501501057.5/11.2172/1202.2/3.71720/344035-503.712002300 x 850 x 2500
YC-SMGD-25025017511.2/15172/1203.7/5.51720/344068-855.517002420 x 900 x 2500
YC-SMGD-30030021015/22.5160/1053.7/5.51720/344075-1055.521002600 x 950 x 2500
YC-SMGD-40040028022.5/26.5145/955.5/7.31720/3440100-1507.528002800 x 2700 x 3200
YC-SMGD-6006004203712011.21720/3440150-2001134003000 x 3000 x 3000
YC-SMGD-80080056045120153440200-3001539003150 x 2800 x 3500
YC-SMGD-10001000700568018.53440250-3001942003300 x 2800 x 4000
YC-SMGD-20002000140011280223440500-70037.554004000 x 3400 x 4500
* Specifications subject to change without notice.

Applications

1. Pharmaceutical: Powder mixing, granulating with binder before tableting
2. Food: Fruit favored tablet, seasoning and healthy food granulation
3. Chemical material mixing and granulation
4. Electronic material mixing and granulation

Automatic / Closed type operation

  1. Powder Vacuum Loading is available.
  2. Binder Spraying: Using the mist nozzle design.
  3. Touch Screen Interface control system: all the paraeters can be memorable, multilever of pins can be set, connect to the diagrams printing.
  4. Discharge connects a Cone Mill and a Bin are available.
  5. The end point control of granulation: by ampere or torque.
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Over 50 Years Super Mixer / Granulator / Dryer | Pharmaceutical Processing Equipment Manufacturer | Yenchen

Based in Taiwan, YENCHEN MACHINERY CO., LTD., since 1967, is a Super Mixer / Granulator / Dryer | pharmaceutical processing machinery supplier. Pharmaceutical production lines used in the pharma, food, biotechnology, chemical, and cosmetic fields, which include solid dosage line, pellet machine production line, syrup line, injection line, ointment line, extraction & concentration turn key equipment.

Worldwide sales references in over 70 countries, 6000 square meter production factory allows high-quality pharmaceutical equipment supplies. Hundreds of similar companies have been enjoying our pellet & pharmaceutical processing machinery and services for years.

Yenchen has been offering customers high-quality pharmaceutical equipment since 1967, both with advanced technology and 55 years of experience, Yenchen ensures each customer's demands are met.