High Shear Mixer Granulator Dryer

SMGD

Super Mixer Granulator Dryer

High Shear Mixer Granulator Dryer offers multiple functions including mixing, granulation, drying and milling. The entire process can be completed with only one machine, saving space and increasing production efficiency, as well as reducing material handling, residue and contamination during the process. The equipment is operated in a sealed area to minimize the risk of contamination.

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3. Four in one process to prevent the movement and contamination of the products.
4. Operation in a closed type design to reduce the contamination.
5. Drying temperature: 50~80℃
6. Drying time: Organic solvent is around 1~2 hrs; water is around 2~4 hrs.
7. Variable speed to meet different process: Mixing and granulation by high speed; drying and discharging by low speed.

Mixing and Granulation:

The main impeller mixed the powder into a fluidized vortex and forms agglomerates with the binder solution. Then the high-speed chopper breaks the agglomerates into granules by a rolling action.

Drying (Use vacuum drying system):

The Mixing Tank is heated by the hot water in jacket; the wet granules are rolling slowly and dehydration by vacuum suction to reach to drying efficiency.

Description of the process

Powder Vacuum Loading → Drying Mixing → Binder Spraying → Wet Granulation → Vacuum Drying → Milling → Auto Suction to Bin.

Features

1. Follow the regulations of cGMP, PIC/S GMP, FDA.
2. WIP System is available.
3. Explosion proof system is available: Suitable for organic solvent.
4. Multi-safety interlock system:
　 a. Stop operation when the cover is not closed properly.
　 b. Stop operation when the cover of discharge valve is not closed properly.
　 c. Stop operation when the air pressure is not sufficient for the seal.
5. Separated compressed air routes design to meet the good air quality: The compressed air for air seal will pass through an air filter. For the cylinder, the compressed air will pass through lubricating oil to ensure the air quality and lubrication.
6. Unique design of the air seal: This design can prevent powder access into the main seal and the chopper to prevent powder dropping.
7. The clearance between impeller and the bottom of mixing bowl is only about 0.5~0.8 mm; therefore, high mixing efficiency can be achieved.

Specification Sheet

Model	Full capacity	Working capacity	Main drive (60HZ)	Main drive	Chopper drive	Chopper drive (60HZ)	Average working batch (assuming) 0.5G/C.C.	Vacuum pump	Net weight	Dimension
Model	L	L	Kw	rpm	Kw	rpm	Kg	Kw	Kg	L x W x H (mm)
YC-SMGD-20	20	14	2.2	50 ~ 172	0.75	300 ~ 3440	4 ~ 6	2.2	300	1560 x 540 x 1500
YC-SMGD-100	100	70	3.7 / 5.5	172 / 120	1.5 / 2.2	1720 / 3440	25 - 35	3.7	1000	2100 x 700 x 2000
YC-SMGD-150	150	105	7.5 / 11.2	172 / 120	2.2 / 3.7	1720 / 3440	35 - 50	3.7	1200	2300 x 850 x 2500
YC-SMGD-250	250	175	11.2 / 15	172 / 120	3.7 / 5.5	1720 / 3440	68 - 85	5.5	1700	2420 x 900 x 2500
YC-SMGD-300	300	210	15 / 22.5	160 / 105	3.7 / 5.5	1720 / 3440	75 - 105	5.5	2100	2600 x 950 x 2500
YC-SMGD-400	400	280	22.5 / 26.5	145 / 95	5.5 / 7.3	1720 / 3440	100 - 150	7.5	2800	2800 x 2700 x 3200
YC-SMGD-600	600	420	37	120	11.2	1720 / 3440	150 - 200	11	3400	3000 x 3000 x 3000
YC-SMGD-800	800	560	45	120	15	3440	200 - 300	15	3900	3150 x 2800 x 3500
YC-SMGD-1000	1000	700	56	80	18.5	3440	250 - 300	19	4200	3300 x 2800 x 4000
YC-SMGD-2000	2000	1400	112	80	22	3440	500 - 700	37.5	5400	4000 x 3400 x 4500

* Specifications subject to change without notice.

Applications

1. Pharmaceutical: Powder mixing, granulating with binder before tableting.
2. Food: Fruit favored tablet, seasoning and healthy food granulation.
3. Chemical material mixing and granulation.
4. Electronic material mixing and granulation.

Automatic / Closed type operation

1. Powder Vacuum Loading is available.
2. Binder Spraying: Using the mist nozzle design.
3. Touch Screen Interface control system: all the paraeters can be memorable, multilever of pins can be set, connect to the diagrams printing.
4. Discharge connects a Cone Mill and a Bin are available.
5. The end point control of granulation: by ampere or torque.