Super Mixer / Granulator / Dryer
SMGD
Four in one single bowl:
1. Multiple functions: Mixing, granulation, drying, milling.
2. One line production only need an equipment (YC-SMGD) to finish the whole process that saves the space.
3. Four in one process to prevent the movement and contamination of the products.
4. Operation in a closed type design to reduce the contamination.
5. Drying temperature: 50~80℃
6. Drying time: Organic solvent is around 1~2 hrs; water is around 2~4 hrs.
7. Variable speed to meet different process: Mixing and granulation by high speed; drying and discharging by low speed.
High Shear Mixer / Granulator / Dryer
Mixing and Granulation:
The main impeller mixed the powder into a fluidized vortex and forms agglomerates with the binder solution. Then the high-speed chopper breaks the agglomerates into granules by a rolling action.Drying (Use vacuum drying system):
The Mixing Tank is heated by the hot water in jacket; the wet granules are rolling slowly and dehydration by vacuum suction to reach to drying efficiency.Description of the process
Powder Vacuum Loading → Drying Mixing → Binder Spraying → Wet Granulation → Vacuum Drying → Milling → Auto Suction to BinFeatures
1. Follow the regulations of cGMP, PIC/S GMP, FDA.
2. WIP System is available.
3. Explosion proof system is available: Suitable for organic solvent.
4. Multi-safety interlock system:
a. Stop operation when the cover is not closed properly.
b. Stop operation when the cover of discharge valve is not closed properly.
c. Stop operation when the air pressure is not sufficient for the seal.
5. Separated compressed air routes design to meet the good air quality: The compressed air for air seal will pass through an air filter. For the cylinder, the compressed air will pass through lubricating oil to ensure the air quality and lubrication.
6. Unique design of the air seal: This design can prevent powder access into the main seal and the chopper to prevent powder dropping.
7. The clearance between impeller and the bottom of mixing bowl is only about 0.5~0.8 mm; therefore, high mixing efficiency can be achieved.
Specification Sheet
| Model | Full Capacity | Working Capacity | Main Drive (60Hz) | Main Drive | Chopper Drive | Chopper Drive (60Hz) | Average Working Batch (Assuming) 0.5g/c.c. | Vacuum Pump | Net Weight | Dimension |
|---|---|---|---|---|---|---|---|---|---|---|
| L | L | Kw | rpm | Kw | rpm | Kg | Kw | Kg | L x W x H (mm) | |
| YC-SMGD-20 | 20 | 14 | 2.2 | 50~172 | 0.75 | 300~3440 | 4~6 | 2.2 | 300 | 1560 x 540 x 1500 |
| YC-SMGD-100 | 100 | 70 | 3.7/5.5 | 172/120 | 1.5/2.2 | 1720/3440 | 25-35 | 3.7 | 1000 | 2100 x 700 x 2000 |
| YC-SMGD-150 | 150 | 105 | 7.5/11.2 | 172/120 | 2.2/3.7 | 1720/3440 | 35-50 | 3.7 | 1200 | 2300 x 850 x 2500 |
| YC-SMGD-250 | 250 | 175 | 11.2/15 | 172/120 | 3.7/5.5 | 1720/3440 | 68-85 | 5.5 | 1700 | 2420 x 900 x 2500 |
| YC-SMGD-300 | 300 | 210 | 15/22.5 | 160/105 | 3.7/5.5 | 1720/3440 | 75-105 | 5.5 | 2100 | 2600 x 950 x 2500 |
| YC-SMGD-400 | 400 | 280 | 22.5/26.5 | 145/95 | 5.5/7.3 | 1720/3440 | 100-150 | 7.5 | 2800 | 2800 x 2700 x 3200 |
| YC-SMGD-600 | 600 | 420 | 37 | 120 | 11.2 | 1720/3440 | 150-200 | 11 | 3400 | 3000 x 3000 x 3000 |
| YC-SMGD-800 | 800 | 560 | 45 | 120 | 15 | 3440 | 200-300 | 15 | 3900 | 3150 x 2800 x 3500 |
| YC-SMGD-1000 | 1000 | 700 | 56 | 80 | 18.5 | 3440 | 250-300 | 19 | 4200 | 3300 x 2800 x 4000 |
| YC-SMGD-2000 | 2000 | 1400 | 112 | 80 | 22 | 3440 | 500-700 | 37.5 | 5400 | 4000 x 3400 x 4500 |
Applications
2. Food: Fruit favored tablet, seasoning and healthy food granulation
3. Chemical material mixing and granulation
4. Electronic material mixing and granulation
Automatic / Closed type operation
- Powder Vacuum Loading is available.
- Binder Spraying: Using the mist nozzle design.
- Touch Screen Interface control system: all the paraeters can be memorable, multilever of pins can be set, connect to the diagrams printing.
- Discharge connects a Cone Mill and a Bin are available.
- The end point control of granulation: by ampere or torque.
Gallery
- Files Download
